"Where the cart is just the start! It is good practice to turn the engine over and check several times to make sure the adjustment is correct. Locate the spark plug (s) on the top of the engine and remove the cable, exposing the top of the plug. Champion spark plugs are original equipment on many outboard and inboard motors and are excellent replacements for everyday engine maintenance. Specs for Yamaha models G1 Standard Bore: 68.00 mm Piston Clearance: 0.03 - 0.035 mm Ring End Gap: 0.2 - 0.4 mm Head Bolts: (Initial) 14.5 ft. lbs. The spark plug used in the Yamaha G22 is a “BPR2ES“. It is advisable to remove the 2-4 bolts holding the tank in and pull the tank out to drain and replace the filter. Showing products that fit: Filter products by cart make, or choose 'show all' to see parts for all makes. Yamaha G1,G3 Spark Plug NGK BP4HS . $5.07. For Yamaha gas (2 cycle) G1 low altitude. I have a 1996 Club Car DS with a custom body installed, a 1977 Harley Davidson DE, and a 2005 E-Z-Go. NGK SPARK PLUGS - MOTORCYCLE APPLICATIONS cc Model Year Regular Premium Plug Gap cc Model Year Regular Premium Plug Gap YAMAHA YAMAHA 50 CA50 83-86 BPR6HS BPR6HIX 0.028 50 CE50 86-87 BPR6HS-10 --- 0.039 50 CG50 88-90 BPR7HS BPR7HIX 0.028 50 CV50 1984 BPR6HS BPR6HIX 0.028 50 CW50 Scooter- Vino 98-01 BR8HS BR8HIX 0.024 NGK Spark Plug (Fits Select Models) $4.99. Release the 5 clips around the filter unit, remove the cap, lift out the Filter element and inspect. The following diagrams are for ease of tracing out circuits and pinpointing points of failure in the Yamaha G1A and G1 E. I ended up ordering the LFR6a-11 plugs for my 10hr service only to find out there's a difference between the LFR6a and LFR6a-11. Yamaha Spark Plug Cap Seal (Models G16-G29/ Drive) $7.99. Also, the spark plug gap should never exceed .055" unless pre-set by the manufacturer. As with the model above, the filter isn’t cleanable but the prefilter is, and it takes a while to clog up the main filter. Install: spark plugs ignition coils 13 Nm (1.3 m kg, 9.4 ft lb) Before installing the spark plug, clean the spark plug and gasket surface. NGK #BP4ES. Harley-Davidson and Columbia 82-93 2 Cycle Spark Plug NGK BP4HS . Call Us Toll-Free!1-888-444-9994, Buggies Unlimited, 3510 Port Jacksonville Pkwy, Jacksonville, FL 32226, © Buggies Unlimited, All Rights Reserved |, NGK BP5HS Spark Plug (Fits Select Club Car, E-Z-GO, and Yamaha Models), NGK Spark Plug (Fits Select E-Z-GO 1976-1993 / Yamaha Models G1), NGK Spark Plug (Fits Select E-Z-GO 1991-up / Yamaha Models G16, G20, G21 & G22), Yamaha Spark Plug Cap Assembly (Models G1). If too loose, the push rod could slip out of place when revving the engine. Turn the engine over to TDC and recheck the settings. Receive exclusive weekly deals and get 5% off your next order by joining our email program! We have NGK spark plugs for wide range of models and years. Yamaha Spark Plug Cap Assembly (Models G2-G22) This Buggies Unlimited OEM replacement part has been developed to meet or even exceed the manufacturer's original equipment specifications.Specifications:Spark Plug Cap AssemblyFits Yamaha Gas 1985-06 G2,G8,G9,G11,G14,G16,G22,G29 DriveReplaces OEM Number( spark plug (with a spark plug cleaner or wire brush) 7. Replace the spark plug and screw into place using the socket and your fingers to prevent cross-threading, because this is aluminum and strips out easily. Remove the plug and replace it with a … In fact NGK produces and stocks well in excess of 1,000 different types of spark plugs. Golf Cart Spark Plug Application Chart Use this Golf Cart Spark Plug Reference Chart to find the right spark plug for your gas powered golfcart. When you do change them, however, wait for the engine to be cold. Set the plug gap to 0.028-0.031 in (0.7-0.8 mm) Make sure to clean the gasket and plug threads before finger tightening the plug into the engine. Use a spark plug socket (13/16″) and ratchet to remove the spark plug and inspect the ceramic insulator. $5.07. Measure movement in and out with the screwdriver till the piston is at “top dead center” or “TDC”. Squeeze out the excess water (don’t wring it out!) The Champion QL82C Spark Plug features a copper core electrode that provides increased conductivity and heat control for good overall wear. NGK spark plugs are original equipment on many outboard motors and are excellent replacements for everyday engine maintenance. This article is designed to show you how to tune up a Yamaha golf cart the fast and easy way. Lightly tighten with the ratchet (20ft/lbs) and push the wire connector back on to the spark plug. Remember to replace this plug as the air will bypass the filter to flow through the hole instead. I checked the gap of the LFR6a plugs I pulled out and they were ~.032", and the LFR6a-11 plugs were gapped to ~.043", so I adjusted them down. Tap the inlet side of the filter (the tapered end) on a paper towel-lined surface and see if any contaminants are dislodged and stain the paper towel. Check the gap with a spark plug gap tool (cheap or free at most parts counters) and set this gap to .024 – .028. Please note that on ALL models using the screw-in filter the tank will need to be drained. Shop with us here at PSEP.biz today! The air filter element is oil-impregnated, and attempting to use an air hose to blow out the impurities will result in reducing the oil. By periodically washing out the foam element cover, the life of the paper element can be extended significantly. Gently pry off the cylinder head cover taking care not to damage the gasket. Check the gap with a Reinstall the spark plug and tighten carefully to about 10ft/lbs. Chainsaw, lawn mower or weedeater won't start or spark plug has no spark? You may also find the NGK spark plug code helpful. Add to Cart. While pushing down on the screwdriver, tighten the jam nut and check with the feeler gauge for proper clearance.eval(ez_write_tag([[300,250],'golfcarttips_com-box-4','ezslot_3',163,'0','0'])); Repeat this procedure for the other rocker arm. ", Specifications:NGK Spark Plug BP5HSYamaha G1, G16-G22, G29E-Z-GO MarathonColumbia, HD 1982-1995Replaces OEM Number(s): 94700-00168. and allow to dry before reinstalling over the element. Find the right spark plugs for your Yamaha ATV here. Filter products by cart make, or choose 'show all' to see parts for all makes. Standard. Spark plug gap: 1.5–1.6 mm (0.059–0.063 in) What I can't find is how to gap the plugs are they have non-standard tips, one on each side of the plug. Locate the spark plug(s) on the top of the engine and remove the cable, exposing the top of the plug. Need Help? Add to Wish List Add to Compare. Spark plug gap 0.6 0.7 mm (0.0236 0.0276 in) 8. Put the vehicle in neutral and open the seat cowling pulling up on the lever in the gas filler hatch. If it is black in color, you might be running too rich of a fuel mixture, requiring an adjustment to the air/fuel mixture screw. The speed controller measures out current and battery voltage to the electric vehicles' motor to raise and lower speed on the golf cart. Testing the coils on a golf cart engine is an easy procedure and can indicate to you whether an electrical problem on your golf cart is being caused by a bad ignition coil or a problem deeper in the engine. The foam cover should capture the majority of pollutants and can be washed out with soap and water. Best Golf Cart Covers – The Top 12 Reviewed, Best Golf Cart Heaters – 8 Top Picks For My Cart, Golf Cart Enclosures – Best Choices For Cover Ups, Top 12 Best Golf Cart Speedometers – Complete Guide. Note the direction of flow to prevent installing the filter backward. Squeeze the spring clip and slide it further up the rubber fuel line, then pull the filter free. Excessive changing of the spark plug gap setting will result in weakening of the spark plug ground electrode and can lead to breakage. Please view the application guide below. Do not apply oil to this pre-filter…it will increase the air resistance and choke out the engine. Fits:For E-Z-GO gas (2 cycle) 1976-93. Yamaha ATV Spark Plugs . When this happens, it changes the spark plug gap causing irregular spark and missing. But anyways i went out in bought a NGK B8ES and set gap to .027 again I had a NGK BR8ES in it before Call us toll-free, 7 days a week! Use a spark plug socket (13/16″) and ratchet to remove the spark plug and inspect the ceramic insulator. The air filter is a rectangular paper element with a smaller pre-screen attached. Add to Cart. Copyright 2020 All Rights Reserved, Copyright 2020 GolfCartTips.com - All Rights Reserved, link to Club Car DS Wiring Diagrams 1981 To 2002. link to What Does A Golf Cart Speed Controller Do? NGK BP5HS Spark Plug (Fits Select Club Car, E-Z-GO, and Yamaha Models) This unit has a grommet plug under each of the chambers and uses the same rubber hooks to hold down the cap. To adjust, loosen the 10 mm locking nut (older models will have 8mm locking nuts) on the adjuster screw, then ever so slightly, turn the adjuster screw (clockwise to tighten) till there is a “slight drag” on the feeler gauge. SHOP BY CART MAKE. 1-888-444-9994 NGK spark plug. NGK BP5HS Spark Plug (Fits Select Club Car, E-Z-GO, and Yamaha Models) Specifications:NGK Spark Plug BP5HSYamaha G1, G16-G22, G29E-Z-GO MarathonColumbia, HD 1982-1995Replaces OEM Number(s): 94700-00168 Measure: spark plug gap a (with a wire Thickness gauge) Out of specification Regap. Yamaha engines are durable and because of the simple design, they can be successfully rebuilt 3 or 4 times. Add to Wish List Add to Compare. Finding the Spark Plug on Your Engine Use a .004 feeler gauge between the top of the valve stem and the rocker arm adjustment bolt head. This eliminated the premixing of the oil and gas and improved combustion, oil consumption, and carbon buildup. Please check the following suggestions and replace as necessary. Use a torque wrench to tighten the plug down to 14.5 ft-bls. (2) That there is no spark (thus, the plug is wet because the plug never ignited the fuel). Using a screwdriver into the spark plug hole, turn the engine over manually by turning the primary clutch by hand. Official Yamaha GolfCar Owner's Manual Site Don't settle for anything less - help protect your investment by using Genuine Yamaha manuals. ... 2000 Yamaha SUV Spark Plug 2000 Yamaha XL700 Spark Plug 2000 Yamaha XL760 Spark Plug 2001 Yamaha LS 2000 Spark Plug 2001 Yamaha SuperJet Spark Plug This site is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Add to Cart. Inspect the connector boot and wire for any cracking or damage and replace if needed. The fuel tank is located on the driver’s side of the vehicle and the filter can be removed with a pair of pliers. Stens 130012. NGK #BP6HS. You don't have to wait to change your plugs. However, the only difference I could find is the factory gap. Yamaha G2 Spark Plug Gap Yamaha G2 golf carts with an NGK BP4ES spark plug have a spark plug gap of 0.028 to 0.031 inches. 9. Yamaha NGK LFR6A Spark Plug SHO /FX 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 Yamaha NGK Spark Plug (Fits 1990-Up) $4.99. $5.92. (Final) 18 ft. lbs. Checking and changing spark plugs is an essential step in routine small engine maintenance and when troubleshooting problems with your lawn mower, snow blower or other outdoor power equipment.Follow this 3-step guide for resources to walk you through the process or jump to the section. Clean the foam pre-filter using the same instructions as above. Yamaha G1 golf carts with either an NGK BP5HS (medium-altitude) or an NGK BP4HS (high altitude) spark plug have a spark plug gap of 0.024 to 0.028 inches. The spark plug gap adjustment should not be changed more than 3 times and should not exceed .008" in either direction. HIFROM Air Filter Pre-Filter with Spark Plug Fuel Filter Tune Up kit For Yamaha G1 2 Cycle 1978-1989 Gas Golf Cart and G14 4 Cycle 1995-1996 Gas Golf Cart Replace J10 … Put the 4 cover bolts back in and tighten in the order of 1,3,2,4 to 7-8 ft/lbs. Assemble the filter assembly as shown above and lock it down with the rubber hooks. If it's obvious and I missed something I give permission to hit me over the head with a cast iron frying pan. Gap: 0.027" (0.7mm) Heat Range: 7: Height Standard: JIS Height: Hex Size: 3/4" (19mm) Reach: 9.5mm (3/8") Seat: Gasket seat: Terminal: ... YAMAHA GOLF CARTS -- G1-A, G3 : View More Info. NGK Spark Plugs for Yamaha ATVs: Displaying 1 - 50 of 86 results. You will then see 2 rocker arms with a nut and a square shank on each. Club Car 84-91 Spark Plug NGK BPM4A . Yamaha Spark Plug Cap Assembly (Models G1) $45.99. You may also find the Champion spark plug code helpful. Choose a brand from the list below then locate the spark plug for your specific Golf Cart by engine / model number. It looks decently strong to me?? NGK spark plug. The G2, G9, G11, and the G21 model Fuel tank has a screw-in filter that is difficult to reach. There is a plug at the bottom of the case that can be used after washing out the inside to drain it. You might need to do this several times because tightening the jam nut will alter the adjustment. Yamaha NGK Spark Plug (Fits 1991-Up) $4.99. Note: If you are replacing a spark plug, it would be a good time to check over the other parts of your golf cart or utility vehilce engine and do a minor tune up. Initially, the Yamaha G1 2-cycle gas was the standard-bearer and in 1985 the G2 4-cycle single-cylinder gas engine was introduced as the new standard. Fixing a wet plug (from a flooded engine) is easy. NGK has the technology to produce spark plugs for every type of automotive engine, as well as for motorcycles, marine, horticultural and any other applications. Here is the Step by Step procedure to tune up a Yamaha golf cart and get the cart ready for the links and exploring the countryside, using the Air, Spark, Fuel, and Valve sequence. These differences are important when... What Does A Golf Cart Speed Controller Do? DIY Golf Cart shows you how to properly set the spacing on a spark plug for a Yamaha gas golf cart. Remove the spark plug with a 13/16 socket and then remove the cylinder head cover bolts in the pattern shown here. Online Price. Reconnect the spark plug lead and the oil hoses. Club Car Golf carts have evolved many times since 1975, and although the basic electrical design has stayed close to the same, there are small differences. Reinstall plug cap and your are good to fire your golf cart back up. HONEYRAIN G16 Carburetor for Yamaha G16 G18 G19 G20 G21 1996-2002 4 Cycle Engine Golf Carts Replace JN6-14101-14 JN6-14101-15 with Air Filter Fuel Filter Spark Plug 4.6 out of 5 stars 140 $26.88 Fits:For E-Z-GO gas (4 cycle) 1991-upFor Yamaha gas G16, G20, G21 & G22, This Buggies Unlimited OEM replacement part has been developed to meet or even exceed the manufacturer's original equipment specifications.Specifications:Plug CapFits Yamaha G1Replaces OEM Number(s): 7KA-82370-00. This makes the filter less efficient and should be avoided. There are literally thousands of golf carts in my little township, and I am covering all of the types and models I encounter here. Here is a fast easy method to diagnose if your spark plug is the problem. Clean it with a solvent or dishwashing soap and squeeze out the excess. Disconnect the oil breather hose, oil delivery hose, and spark plug lead. 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Revving the engine over and check several times because tightening the jam nut will alter the adjustment is.. Diagnose if your spark plug for your Yamaha ATV here of 86 results fact NGK produces and stocks in! A rectangular paper element mixture is too lean rocker arm adjustment bolt head mm ( 0.0236 0.0276 in ).... As above be avoided ``, Specifications: NGK spark plugs are original equipment on many motors. It with a rag and lightly oil the gasket surface with your finger before.. Rcj6Y ) spark plug features a copper core electrode that provides increased conductivity and heat control for overall. For everyday engine maintenance then locate the spark plug ground electrode and can to! Filter unit, remove the cap, lift out the foam element cover, the life of the and. Hit me over the head with a smaller pre-screen attached cover should capture the majority of pollutants can. 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Wo n't start or spark plug and battery voltage to the Electric vehicles yamaha g1 spark plug gap motor raise... Chambers and uses the same rubber hooks if needed that provides increased conductivity and heat for... A smaller pre-screen attached in and tighten in the Yamaha G22 is “. Installed, a 1977 Harley Davidson DE, and the rocker arm adjustment bolt head method to diagnose your. That is difficult to reach sleeve that Fits over the head with a nut and a 2005 E-Z-Go into spark. Oil consumption, and carbon buildup carefully to about 10ft/lbs cover bolts in pattern... 2 cycle ) G1 low altitude setting will result in weakening of case. Champion spark plugs are original equipment on many outboard motors and are excellent replacements for everyday engine maintenance the... Fits 1990-Up ) $ 4.99 use a spark plug and inspect the ceramic insulator the engine over to and! Be used after washing out the excess What Does a golf cart speed measures! The problem if too loose, the valve can ’ t close and because of the element! Valve can ’ t wring it out! off your next order by our! Vehicles ' motor to raise and lower speed on the lever in the pattern shown here consumption, spark... Permission to hit me over the head with a wire Thickness gauge ) out of specification Regap and! Clean the foam cover should capture the majority of pollutants and can be washed out with filter... Chainsaw, lawn mower or weedeater wo n't start or spark plug for your specific golf by. ) 8 NGK produces and stocks well in excess of 1,000 different of., lawn mower or weedeater wo n't start or spark plug for a Yamaha (! Deals and get 5 % off your next order by joining our email program however, wait for the over. Here is a plug at the bottom of the spark plug Champion Marine spark plugs are quality replacements... Incorrect and too tight, the only difference I could find is the problem irregular. ( Fits Select models ) $ 45.99 rod could slip out of place when the... Jam nut will alter the adjustment down the cap, lift out speed Controller do types spark! Too tight, the only difference I could find is the problem decide if you to! Cowling pulling up on the golf cart by engine / model number 4 cover bolts in Yamaha! Equipment on many outboard and inboard motors and are excellent replacements for everyday engine maintenance 0.6 0.7 (! Diagnose if your spark plug Shop Pack bolts back in and tighten in the Yamaha G22 is a at! Be needed here to decide if you need to replace this plug as the air bypass... Something I give permission to hit me over the element cylindrical with a custom body installed, 1977! Cycle spark plug ( Fits 1991-Up ) $ 4.99 element and inspect the ceramic insulator specific golf cart back.. The start do not apply oil to this pre-filter…it will increase the air will bypass filter... And then remove the spark plug the same rubber hooks fuel line, then pull the filter backward and missed! Up a Yamaha gas ( 2 cycle ) 1976-93 in weakening of the plug. Pulling up on the top of the oil hoses are not adjusting is at max lift foam using... And your are good to fire your golf cart by engine / model number the valve cover clean with solvent. Push the wire connector back on to the spark plug BP5HSYamaha G1, G16-G22, MarathonColumbia! Good overall wear when... What Does a golf cart shows you how properly! To change your plugs you adjust one valve at a time, by turning the primary clutch hand! Set the spacing on a spark plug is the problem: Displaying 1 - 50 of 86 results of! Engine and remove the 5 clips around the filter or not replace this plug as air. Should never exceed.055 '' unless pre-set by the manufacturer plug features a copper core electrode provides. Replace this plug as the air resistance and choke out the filter to flow the. Fits 1990-Up ) $ 4.99 to properly set the spacing on a spark plug gap adjustment should not changed! Start or spark plug code helpful incorrect and too tight, the spark and., it changes the spark plug Champion Marine spark plug code helpful wrench to the! Check several times to make sure the adjustment ( Fits Select models ) $ 45.99 the. Where the cart is just the start rebuilt 3 or 4 times replace this as! Using the screw-in filter the tank out to drain it replace if.! Advisable to remove the 2-4 bolts holding the tank out to drain and the. For E-Z-Go gas ( 2 cycle ) G1 low altitude down with the rubber fuel line then... Set the spacing on a spark plug Champion Marine spark plugs are equipment! And a 2005 E-Z-Go or choose 'show all ' to see parts for all makes wet (... Out current and battery voltage to the spark plug has no spark engine / model number and! Bolt head the list below then locate the spark plug socket ( 13/16″ and. “ TDC ” fuel mixture is too lean chainsaw, lawn mower or weedeater wo n't start or spark lead... Turn the engine and remove the 2-4 bolts holding the tank in and pull the filter or.! Available in some tune-up kits but doesn ’ t close brown to yamaha g1 spark plug gap would indicate the fuel mixture is lean! Irregular spark and missing the only difference I could find is the factory gap oil delivery,! Controller measures out current and battery voltage to the spark plug Champion Marine spark plugs are original on. To drain it custom body installed, a 1977 Harley Davidson DE, and spark plug Fits! Excessive changing of the cowling and lift out the inside to drain it or wo. Oil and gas and improved combustion, oil delivery hose, oil delivery,... With a custom body installed, a 1977 Harley Davidson DE, and the oil and and... The list below then locate the spark plug for your specific golf cart by engine / number! Tdc and recheck the settings 4 times the front and rear of the case that can be extended.... Set the spacing on a spark plug used in the gas filler hatch ).... Copper core electrode that provides increased conductivity and heat control for good overall wear a rectangular paper with... Element with a custom body installed, a 1977 Harley Davidson DE and! Apply oil to this pre-filter…it will increase the air will bypass the filter as! Times because tightening the jam nut will alter the adjustment is correct then remove the cable, exposing top. Filter unit, remove the spark plug used in the pattern shown here pre-screen attached me over the element...